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Need help with my 2004 Suzuki GS500F...

Started by saady2s, June 19, 2008, 08:31:42 PM

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saady2s

Hello, I just this 2004 GS400f and there is few issues with the bike. If anyone can help me I would Really appreciate. :cheers:

1, My speedometer light is not working. (hard to see speed needle at night)
2, My RPM meter not working.
3, My Horn is not working.
4, High Beam light does not show up when I turn my high beam on.
5, How do I change oil & filter? And, What oil filter(s) are compatible with 2004 Suzuki GS400f? (links etc)

I really need help with these problem any educational reply would  be much appreciated.

Thanks,
Saad.  :)
06 R1
02 Zuma
03 Honda CBR 600RR. Sold

Jay_wolf

#1
1) Just Replace the bulb , with either a bulb or a LED .         http://gstwins.com/gsboard/index.php?topic=41951.0
2) You have a Electric Tach , Loose wires? , Crossed Wires?    http://gstwins.com/gsboard/index.php?topic=36448.0     Might help
http://gstwins.com/gsboard/index.php?topic=30316.0


3/4) Both on the left hand control , id look into the wiring on the control , and the Connector to the loom , maybe its Corroded , or Loose?
5?  http://cgi.stanford.edu/~sanjayd/gs500/Maintenance/ChangeOil   That explains how
http://cgi.ebay.com/ebaymotors/New-Hi-Flo-Oil-Filter-Suzuki-GS500-GS550-GS650-GSX750_W0QQcmdZViewItemQQ_trksidZp1638Q2em118Q2el1247QQcategoryZ35595QQihZ007QQitemZ170172811871QQrdZ1QQsspagenameZWD1V


Ebay link to replacement filter

Hope this Helps
2001 Gs500 , Katana Gsx Front End, K3 Tank,, Full S S Predetor System ,Bandit Rear Hugger,Goodridge S S Break Lines ,  Belly Pan , , K+N LunchBox, Probolt Bolts, FSD Undertray With Built in Lights And Indicators. 
2008 Megelli 125 SM 14bhp
1996 Honda NSR 125cc 33bhp
2001 Mercades A160  115bhp

saady2s

Quote from: Jay_wolf on June 19, 2008, 08:43:09 PM
1) Just Replace the bulb , with either a bulb or a LED .         http://gstwins.com/gsboard/index.php?topic=41951.0
2) You have a Electric Tach , Loose wires? , Crossed Wires?    http://gstwins.com/gsboard/index.php?topic=36448.0     Might help
http://gstwins.com/gsboard/index.php?topic=30316.0


3/4) Both on the left hand control , id look into the wiring on the control , and the Connector to the loom , maybe its Corroded , or Loose?
5?  http://cgi.stanford.edu/~sanjayd/gs500/Maintenance/ChangeOil   That explains how
http://cgi.ebay.com/ebaymotors/New-Hi-Flo-Oil-Filter-Suzuki-GS500-GS550-GS650-GSX750_W0QQcmdZViewItemQQ_trksidZp1638Q2em118Q2el1247QQcategoryZ35595QQihZ007QQitemZ170172811871QQrdZ1QQsspagenameZWD1V


Ebay link to replacement filter

Hope this Helps


Ok...

So far I have changed the High beam bulb, My RPM meter wires were lose so I tightened them so my RPM meter is now working.

I'm working on my Horn, speedometer light.

I also have just changed the oil and filter and added 2600ml (like it says on the engine) of oil. Now, When I start the bike, the oil start dripping very fast from the oil filter cap or somewhere around that. Any Idea whats going on???? I (tightened the 3 acorn nuts on the filter cap to about 12 ft/lbs.) Please help. I Can't start bike or anything because of this.... waiting for help...


Any many many thanks for the help so far
06 R1
02 Zuma
03 Honda CBR 600RR. Sold

SIKDMAX

Did you make sure the nice o ring gasket on the oil filter cover was there and seated correctly, not pinched?
1999 GS500E - Corbin Seat, Bar End Mirrors, K&N Lunchbox, Vance & Hines Exhaust, Carb Magic by Buddah, Progressive Front Springs w/ 15W,  EBC Front Pads, LED Front/Rear Signals, 15T Front JT Sprocket.

NEED:  Katana Rear Shock, OEM Rear Pads, New Chain!

saady2s

Quote from: SIKDMAX on June 20, 2008, 02:14:46 PM
Did you make sure the nice o ring gasket on the oil filter cover was there and seated correctly, not pinched?


Yes It was in its place. I tool old one off and put in the new one which came with New FRAM filter
06 R1
02 Zuma
03 Honda CBR 600RR. Sold

SIKDMAX

Well, not much to be said then other than a stripped stud probably. I just had it happen to me and had to replace all 3 studs.
1999 GS500E - Corbin Seat, Bar End Mirrors, K&N Lunchbox, Vance & Hines Exhaust, Carb Magic by Buddah, Progressive Front Springs w/ 15W,  EBC Front Pads, LED Front/Rear Signals, 15T Front JT Sprocket.

NEED:  Katana Rear Shock, OEM Rear Pads, New Chain!

saady2s

Quote from: SIKDMAX on June 20, 2008, 02:24:39 PM
Well, not much to be said then other than a stripped stud probably. I just had it happen to me and had to replace all 3 studs.

if the 3 studs were stripped than I would  not be able to tighten the acorn nuts. I think its something else...
06 R1
02 Zuma
03 Honda CBR 600RR. Sold

veeref

Even though you said you checked the cover plate and gasket, I would check it again.  Tighten the bolts to torque specs and run the engine again.  If it leaks oil again, I would get a new gasket.  I had the same problem you had and replacing the gasket fixed it.  If you over-tighten the acorn-nuts you risk stripping the studs.

Regards,
~V
2004 GS500F -- yellow. Pretty much stock.

kml.krk

where did you get GS400?? is it inline 4 cylinder motor with nice roar?  ;)  just kidding  :thumb:

good luck with your problems and stop by often!
be careful tho!! this place is EXTREMLY addicting!

you've been warned  ;)

cheers
Kamel
Yellow 2004: K&N Lunchbox, Leo Vince SBK, 2005 GSXR Turn Signals, 20/65/147.5, 15T front sprocket, Progressive Springs etc...

"Bikes get you through times of no money better than money gets you through times of no bikes." - Phineas

saady2s

Ok the problem has solved. The new rubber gasket which came with the filter somehow got torn apart upon installing. I opened up again and I put the old gasket back now there is no leakage.
06 R1
02 Zuma
03 Honda CBR 600RR. Sold

SIKDMAX

1999 GS500E - Corbin Seat, Bar End Mirrors, K&N Lunchbox, Vance & Hines Exhaust, Carb Magic by Buddah, Progressive Front Springs w/ 15W,  EBC Front Pads, LED Front/Rear Signals, 15T Front JT Sprocket.

NEED:  Katana Rear Shock, OEM Rear Pads, New Chain!

saady2s

Quote from: saady2s on June 19, 2008, 08:31:42 PM
Hello, I just this 2004 GS400f and there is few issues with the bike. If anyone can help me I would Really appreciate. :cheers:

1, My speedometer light is not working. (hard to see speed needle at night)
2, My RPM meter not working.
3, My Horn is not working.
4, High Beam light does not show up when I turn my high beam on.
5, How do I change oil & filter? And, What oil filter(s) are compatible with 2004 Suzuki GS400f? (links etc)

I really need help with these problem any educational reply would  be much appreciated.

Thanks,
Saad.  :)


Ok Finally ALL the issues have been solved. Except my horn. I think I need a new horn or something but, its not a big deal.


Thanks to everyone here on GSTWINS for the help and corporation.

Saad.

enjoy summer...
06 R1
02 Zuma
03 Honda CBR 600RR. Sold

Jay_wolf

Dont worry bout it dude , have  u checked the connecters to the horn? , check there Clean , and tight , and swop them to wires over and see if it makes any difference ,
Good luck Buddy
2001 Gs500 , Katana Gsx Front End, K3 Tank,, Full S S Predetor System ,Bandit Rear Hugger,Goodridge S S Break Lines ,  Belly Pan , , K+N LunchBox, Probolt Bolts, FSD Undertray With Built in Lights And Indicators. 
2008 Megelli 125 SM 14bhp
1996 Honda NSR 125cc 33bhp
2001 Mercades A160  115bhp

ohgood

Quote from: Jay_wolf on June 21, 2008, 12:16:20 AM
Dont worry bout it dude , have  u checked the connecters to the horn? , check there Clean , and tight , and swop them to wires over and see if it makes any difference ,
Good luck Buddy


4D-40 and a wire brush does a really nice job on terminals. a little vaseline (a LITTLE!) before you re connect them will keep corrosion away.

the horn button assembly isn't complicated. you can take it apart and clean the contacts there too. along with your signal switch housing. :)


tt_four: "and believe me, BMW motorcycles are 50% metal, rubber and plastic, and 50% useless

beRto

Quote from: ohgood on June 21, 2008, 04:53:00 AM
Quote from: Jay_wolf on June 21, 2008, 12:16:20 AM
Dont worry bout it dude , have  u checked the connecters to the horn? , check there Clean , and tight , and swop them to wires over and see if it makes any difference ,
Good luck Buddy


4D-40 and a wire brush does a really nice job on terminals. a little vaseline (a LITTLE!) before you re connect them will keep corrosion away.

the horn button assembly isn't complicated. you can take it apart and clean the contacts there too. along with your signal switch housing. :)

I don't know why I keep seeing Vaseline recommended for electrical applications! :icon_confused: Just use dielectric grease - it's intended exactly for the purpose of maintaining good electrical connections. And on top of that, it's inexpensive.

:icon_mrgreen: :laugh:

kml.krk

Quote from: beRto on June 21, 2008, 07:39:56 AM
I don't know why I keep seeing Vaseline recommended for electrical applications! :icon_confused: Just use dielectric grease - it's intended exactly for the purpose of maintaining good electrical connections. And on top of that, it's inexpensive.

:icon_mrgreen: :laugh:

it's prolly because 1 of 100 people have dielectric grease on hand and like 99 of 100 have vaseline handy...  :laugh: :laugh:

cheers
Yellow 2004: K&N Lunchbox, Leo Vince SBK, 2005 GSXR Turn Signals, 20/65/147.5, 15T front sprocket, Progressive Springs etc...

"Bikes get you through times of no money better than money gets you through times of no bikes." - Phineas

saady2s

The new issue has came up with my 04 GS500f. I was practicing turns etc and I dropped the bike at very slow speed (3mph). The left side of the bike touched the ground than right after that I Picked it up and try to start it but, it just won't start.

I used the other technique where you push the bike and try to start in the gear while the bike is moving. It worked out. Bike starts that way but, it won't start with the starter button.  :cry: .

Any ideas, thoughts what has happened to the bike?

06 R1
02 Zuma
03 Honda CBR 600RR. Sold

The Buddha

Clutch switch or side stand switch is busted.
Maybe your battery acid also leaked and killed your battery. My Nov 2001 crash killed a perfectly good 5 year old batter this way.
Check fuses also.
Cool.
Buddha.
-----------------------------------------------------------------
I run a business based on other people's junk.
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mm75658

04 lower fairing-less, V&H full, gsxr750 rear shock, kat FE (buddha special), 15 tooth F sproket, ZG SPT windshield, heated grips, K and N Lunchbox, G-Pack      to be added - bandit rear wheel, full luggage set, paint, spencer seat

saady2s

Quote from: The Buddha on June 25, 2008, 10:23:26 PM
Clutch switch or side stand switch is busted.
Maybe your battery acid also leaked and killed your battery. My Nov 2001 crash killed a perfectly good 5 year old batter this way.
Check fuses also.
Cool.
Buddha.

Battery is fine. When I adjust one of the wire which is coming out of the start button it bike starts sometimes. I don't know if I should open the whole thing and check if there is something need to be replaced inside....?

Here is the pics of my bike's button start: http://saady2s.blogspot.com/   (First two pics will might help)
06 R1
02 Zuma
03 Honda CBR 600RR. Sold

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