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Pristine 2009 GS needs a motor. Good thing I have one! Advice needed. PICS!

Started by Agno, September 16, 2016, 10:37:57 PM

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Agno

Got all the hosing connected as per the various hosing diagrams. Dropped a battery in. All the lights work.

Problem now is getting the bike to see that it is in neutral. I am not really sure where the neutral sensor is and if it is compatible between old and new styles. time to do some digging around.
91 Suzuki GS 500 (in pieces)
06 Suzuki GS 500F (not running)
09 Suzuki GS 500E (done!)
07 Suzuki RMZ-250 supermoto
03 Triumph Speed 4
05 Triumph Daytona 600
07 Triumph Speed Triple 1050
16 KTM 500 exc

Agno

Pulled the sprocket cover off and pulled out the neutral sensor. There was no contact in there! Dug up the one from the old motor and popped it in. Worked like a charm.

Set up my makeshift fuel tank and tried to start her up for the first time.



I got it to idle while cold after adjusting the idle screw a bit. Once it heated up it would not restart.
91 Suzuki GS 500 (in pieces)
06 Suzuki GS 500F (not running)
09 Suzuki GS 500E (done!)
07 Suzuki RMZ-250 supermoto
03 Triumph Speed 4
05 Triumph Daytona 600
07 Triumph Speed Triple 1050
16 KTM 500 exc

Agno

Since I am anticipating playing with the carbs a bunch while troubleshooting fueling issues, I decided to add some quick disconnects with shut-offs. Hopefully I can make the tank removal process less annoying. I mounted the color matched R6 rear shock also.

I was hoping that with all the fuel plumbing hooked up correctly that I would be able to start her up again but it didn't work out. Gave it a few tries but so far the video above is the only time I got the bike to run at all.





91 Suzuki GS 500 (in pieces)
06 Suzuki GS 500F (not running)
09 Suzuki GS 500E (done!)
07 Suzuki RMZ-250 supermoto
03 Triumph Speed 4
05 Triumph Daytona 600
07 Triumph Speed Triple 1050
16 KTM 500 exc

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